Choose The Best Custom T-Shirt Fabrics & Materials For Different Purposes


When it comes to making custom t-shirts, choosing the best t-shirt material is crucial for achieving the desired outcome. The type of fabric you choose will determine the comfort, durability, and appearance of the t-shirt. In this t-shirt fabric guide, we’ll take a look at the best fabrics for making custom t-shirts for different purposes, including everyday wear, sports, and promotional events.

Best Material for Everyday Wear T-shirts

For t-shirts intended for everyday wear, cotton t-shirt is the most popular choice. It’s comfortable, lightweight, and breathable, making it perfect for casual and informal occasions. Cotton material t-shirts can be easily customized with different t-shirt printing techniques, such as all over printing, screen printing, or heat transfer. The softness and comfort of cotton t-shirts make them a staple in most people’s wardrobes.

In addition to cotton, fabric blends are becoming increasingly popular for everyday wear t-shirts. Tri blended fabrics consist of three different materials: cotton, polyester, and rayon. The combination of these materials creates a fabric that is extremely soft, durable, and lightweight. Tri-blend t-shirts also have a unique texture that makes them stand out from traditional cotton t-shirts.

Best Custom T-Shirt Material for Sports

When it comes to making t-shirts apparel for sports, the fabric needs to be breathable, moisture-wicking, and flexible. Polyester is the most popular material for sports t-shirts due to its moisture-wicking properties. Polyester wicks sweat away from the body, keeping the athlete cool and dry during the game or practice. Additionally, polyester is lightweight and dries quickly, making it an excellent choice for sports t-shirts.

Another material that’s great for sports t-shirts is spandex. Spandex is a synthetic fiber that is known for its stretchability and elasticity. It’s commonly used in sports t-shirts as it allows for a full range of motion, making it easier for athletes to move around on the field or court.

Best Material for Promotional T-shirts

Promotional t-shirts are designed to be eye-catching and memorable, which is why the material used should be durable and high-quality. One of the best materials for promotional t-shirts is combed and ring-spun cotton. Combed and ring-spun cotton is a high-quality organic cotton that’s processed to remove impurities and create a smooth texture. The result is a t-shirt that’s comfortable, softer, and durable.

Another great material for promotional t-shirts is polyester-cotton blends. Polyester-cotton blends are a mix of polyester and cotton that combines the durability of polyester with the comfort of cotton. They’re lightweight, breathable, and easy to customize with different printing techniques.

Different Types of Fabrics for T-Shirts Manufacturing

When it comes to t-shirts, the type of fabric used can make a big difference in terms of comfort, durability, and overall appearance. Here, we’ll explore some of the most common types of fabrics used for t-shirts, including their uses, pros, and cons.

1. Cotton Fabric

Cotton is a natural and perhaps the most common fabric used for t-shirts and even for polo shirts. It’s comfortable t-shirt, breathable, and can be easily customized with different printing techniques. Cotton t-shirts are great for everyday wear, and they come in a wide range of colors and styles. However, different types of cotton are not the most durable fabrics, and it tends to shrink in the wash.

2. Polyester Fabric

Polyester is a synthetic fabric that’s popular for its moisture-wicking properties. It’s often used in sports t-shirts as it keeps the wearer cool and dry during exercise. Polyester t-shirts are also very durable, and they retain their shape and color after multiple washes. However, some people find that polyester can be uncomfortable and hot, particularly in warmer weather.

3. Rayon Fabric

Rayon is a semi-synthetic fabric that’s made from wood pulp. It’s soft, lightweight, and has a luxurious feel. Rayon t-shirts are great for dressing up or for more formal occasions. However, rayon is not as durable as other fabrics, and it can shrink in the wash. It’s also more delicate than other fabrics, so it’s important to handle rayon t-shirts with care.

4. Tri-Blend Fabric

Tri-blend fabric is a blend of three different materials: cotton, polyester, and rayon. It combines the best of all three materials, resulting in a soft, lightweight, and breathable fabric. Tri-blend t-shirts are becoming increasingly popular, and they’re great for everyday wear. They’re also durable, and they hold up well in the wash.

5. Hemp Fabric

Hemp is a sustainable and eco-friendly fabric that’s becoming more popular in the fashion industry. It’s durable, breathable, and has anti-bacterial properties. Hemp t-shirts are great for outdoor activities, as they provide UV protection and wick moisture away from the body. However, hemp can be more expensive than other fabrics, and it can be difficult to find.

6. Bamboo Fabric

Bamboo fabric is another sustainable and eco-friendly option for t-shirts. It’s soft, lightweight, and breathable, and it has natural moisture-wicking properties. Bamboo t-shirts are great for everyday wear, and they’re perfect for people with sensitive skin. However, bamboo can be more expensive than other fabrics, and it can shrink in the wash if not cared for properly.

What to Consider When Picking a T-Shirt Fabric?

When it comes to picking the best t-shirts fabrics, there are several factors to consider, including weather, comfort, durability, and cost.


The climate and season will play a significant role in determining the best fabric for your t-shirt. For warmer weather, opt for breathable fabrics like cotton or linen, which can keep you cool and comfortable. In contrast, for colder weather, look for thicker fabrics like wool or synthetic blends to provide insulation.


The feel of the fabric is also an essential consideration. Choose a fabric that feels good against your skin and doesn’t cause irritation or discomfort. Cotton, bamboo, and rayon are all soft and comfortable material options, while polyester and nylon may be more abrasive.


Consider how often you will be wearing the t-shirt and how much wear and tear it may endure. If you plan on wearing the shirt frequently or for physical activities, choose a durable fabric that can withstand washing and use. Fabrics like polyester and nylon are known for their durability.


Finally, consider your budget when picking the best fabric for t-shirts. Natural fabrics like cotton garment and linen tend to be more expensive, while synthetic blends like polyester and rayon are more affordable.

Overall, when choosing the right t-shirt fabric, it’s essential to balance weather, comfort, durability, and cost to find the perfect match for your needs.


Choosing the best material for making t-shirts depends on the intended purpose of the t-shirt. For everyday wear, cotton and tri-blend fabrics are the best options. For sports t-shirts, polyester and spandex are the top choices. And for promotional t-shirts, combed and ring-spun cotton and polyester-cotton blends are the best materials. By choosing the right material, you can create t-shirts that are not only comfortable and durable but also fit their intended purpose perfectly.

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